Solar Ingot Wafer Manufacturing Facility

SSOE was selected to provide comprehensive planning, design, and construction administration services for a greenfield solar wafer manufacturing facility. The project kicked off with an in-person meeting in March
2023, followed by bi-weekly “big room” meetings that increased to weekly sessions for three months. These meetings, which included representatives from the client, SSOE, and the contractor, were essential for setting expectations, reviewing deliverables, and maintaining a cohesive team.

During FEL 1 and 2, SSOE provided site readiness requirements and recommendations, Basis of Design, conceptual facility designs and plans, basic cost estimating, and a preliminary design schedule. During the
FEL stages, SSOE conducted value engineering evaluations resulting in client-approved design solutions that saved approximately $400 million.

SSOE continued to offer comprehensive services through FEL 3, detailed design, process equipment fit-up design, and construction administration and support services. Nearly all SSOE disciplines were involved,
ensuring a holistic approach to the project. The client’s hands-on approach required frequent and detailed interactions to keep design requirements and expectations aligned. The project team faced challenges
with decision-making processes, necessitating multiple iterations and solutions. SSOE’s solution-driven approach, including dedicated time slots for issue discussion and brainstorming during meetings, proved
effective in overcoming these challenges.

The facility design includes a main process area, wastewater treatment, raw and finished goods warehouses, elevated operating floors, administration, and office spaces. The project scope encompasses facility layout
(civil, structural, architectural), water supply distribution, HVAC, electrical supply and distribution, emergency safety systems, fire protection design, and waste and hazardous material management. In addition to adhering to client standards and code compliance, SSOE is delivering a sustainable building design.

The project adhered to client standards and code compliance while incorporating innovative solutions to meet the client’s needs. The client appreciated SSOE’s commitment to finding the best solutions within
budget and their proactive approach to problem-solving.

During the FEL stages of the project, SSOE conducted value engineering exercises resulting in client-approved design solutions that saved approximately $400 million.