When Germany-based KSM decided to advance its global production footprint by setting up operations in the U.S., they enlisted SSOE to help with site selection. SSOE began by developing the site criteria for the company’s new greenfield high-pressure aluminum castings plant into an RFP. SSOE solicited bids from various states, performed site evaluations, recommended a site, and supported negotiations of the settlement contracts.
KSM was very pleased with the results and extended the scope of SSOE’s services with the conceptual design and cost estimate for the Shelby, North Carolina location. We then performed all design and engineering services for the new facility and acted as the Owner’s Representative which included providing an onsite contact.
SSOE used a cost / benefit analysis, including value engineering, to help KSM determine its “must haves” — items required for production support — verses its wants. This analysis helped the client create a facility that projected the image they were looking for while keeping costs within budget. In fact, by applying intense value engineering, SSOE was able to reduce estimated completion cost by 33%.
To keep the project on track required prioritizing production areas and construction packages. And to keep the budget intact, SSOE drew on its design solutions that had been successful in other automotive applications.
At this point, site work is complete and Phase 1 construction is underway. The design included expansion areas to be built out as needed for future growth of operations.