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Projects Commissioning & Qualification
May 31, 2018/in Glass Architecture, Engineering, Data / Fire / Security (DFS), Commissioning & Qualification Southeast U.S., U.S. Markets - Glass /by david

SSOE suggested the use of steel eccentrically braced frames in lieu of ordinary steel moment frames on a new building in a seismic zone saving the client $80,000.

A long-term client enlisted SSOE to design a laminator addition that would enable them to manufacture a new shingle product. This involved reconfiguring the shingle manufacturing process and designing a building to house the new equipment.

The strategy included two major phases: Phase 1 included relocation of the existing packaging system equipment to make room for the new laminator. Phase 2 included the installation of the new laminator and auxiliary systems. SSOE engineered and designed extensive controls to handle process changes to the granule, asphalt, and new laminator system.

The expansion also involved joining a manufacturing facility on one property to an adjacent warehouse facility that was owned separately. Electrical service had to be fed separately to the two adjacent sites and underground piping for a fire main rerouted. SSOE provided architectural, structural, electrical and process controls design, and upgraded the alarm system and fire protection for the expanded facility. The team assisted the client with attaining permits and installation and commissioning of equipment.

SSOE fast-tracked the project in order to meet the client’s schedule for plant start-up and manufacture of the new product.

https://www.ssoe.com/wp-content/uploads/ssoe_shingle-laminator_570x435.png 435 570 david https://www.ssoe.com/wp-content/uploads/SSOE-1805-Reg-2.svg david2018-05-31 18:39:422024-08-13 09:10:28New Shingle Laminator and Facility Expansion
May 31, 2018/in Food & Beverage Engineering, Master Planning, Commissioning & Qualification Southeast U.S., U.S. /by david

Phased construction to compress schedule by three months.

When American Snuff wanted to convert a recently purchased facility into new processing facilities, SSOE had the EPCM expertise needed to lead the project. With the goal to increase capacity and achieve FDA compliance, a new requirement for its product, SSOE proved key to renovating and expanding the site, largely due to its expertise serving FDA regulated industries and renovating brownfields.

Originally designed in the 1970s by SSOE, the site, previously operated by Union Carbide, produced large carbon electrodes for the steel industry. The brownfield site had been abandoned for eight years, making the conversion challenging. However, SSOE’s extensive cGMP and renovation experience allowed it to accommodate immediate and future manufacturing needs while transforming an idle general manufacturing environment to one that satisfies new FDA regulations for the industry.

SSOE’s scope of services included conceptual planning and budgeting, design, procurement, cost control, scheduling, monitoring and reporting, commissioning, and construction management services.

In an effort to achieve American Snuff’s ambitious schedule, SSOE recommended construction sequencing (phased construction with multiple primes) to compress the project construction schedule by three months. Aggressive cost management and early identification of cost trends put the project on track to be delivered within budget.

https://www.ssoe.com/wp-content/uploads/ssoe_brownfield-site-facility-expansion_570x435.png 435 570 david https://www.ssoe.com/wp-content/uploads/SSOE-1805-Reg-2.svg david2018-05-31 18:29:442024-08-13 12:33:44Brownfield Site Facility Expansion for FDA Compliant Manufacturing

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