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Tag Archive for: pharmaceutical-feature

August 3, 2018/in Markets Battery United States Portland, Santa Clara /by hitch

Dewayne Galyon, Basebuild Technical Specialist at SSOE, offers insights into cleanroom humidification challenges in this New Equipment Digest article. While there are numerous complex cleanroom challenges, humidity is a major factor in keeping cleanrooms free of electrostatic charge and moisture. Within the article, Dewayne explains how it takes a seasoned professional to analyze various changes and determine which are indicative of deeper issues and which are the result of a small change in operating. He then goes on to speak to the humidification specific challenge and the solutions.

Read more

https://www.ssoe.com/wp-content/uploads/2017/12/Galyon-Dewayne.png 150 150 hitch https://www.ssoe.com/wp-content/uploads/SSOE-1805-Reg-2.svg hitch2018-08-03 17:44:492020-03-20 09:47:54New Equipment Digest Article: “Insights into Cleanroom Humidification Challenges”
December 12, 2017/in Food & Beverage, Pharmaceutical, Semiconductor / Advanced Technology United States Portland, Santa Clara /by Katie Junga

Dewayne Galyon, Basebuild Technical Specialist at SSOE, illustrates his keen understanding of statistical process control (SPC) in this article recently featured in Processing Magazine. An essential tool for controlling quality in cleanroom manufacturing processes, SPC works to identify problem areas and increase optimization, uncovering contaminant sources farther down the production line that may have otherwise remained undiagnosed. Read more

https://www.ssoe.com/wp-content/uploads/2017/12/Galyon-Dewayne.png 150 150 Katie Junga https://www.ssoe.com/wp-content/uploads/SSOE-1805-Reg-2.svg Katie Junga2017-12-12 16:08:162018-07-11 19:53:32Processing Magazine Article: “Statistical Process Control Insights”
February 24, 2017/in Healthcare, Pharmaceutical, Semiconductor / Advanced Technology United States /by Katie Junga

Industry survivors must embrace shifting paradigms in order to remain competitive in the private sector.

Suzan Huff, RA, LEED AP BD+C, Master Architect at SSOE, recently authored an article in Lab Manager Magazine highlighting three concepts trending in commercial laboratory design: flexibility, transparency, and positive branding. With traditional lab practices changing, the spaces themselves are being modified to accommodate. In addition to creating open, adaptable spaces, Suzan also recommends incorporating movable / convertible items, such as furniture, to create an easily transformable, dynamic group environment and interior and exterior image branding to better appeal to the public. Read more

https://www.ssoe.com/wp-content/uploads/2017/02/150x150_SSOE_Lab-manager-magazine-article_increase-transparency-for-your-labs-products-and-services.png 150 150 Katie Junga https://www.ssoe.com/wp-content/uploads/SSOE-1805-Reg-2.svg Katie Junga2017-02-24 14:51:282018-07-11 20:55:34Lab Manager Magazine Article: “Increase Transparency for Your Lab’s Products and Services”
September 15, 2016/in Automotive, Chemical, Food & Beverage, Pharmaceutical, Manufacturing, Consumer Products, Semiconductor / Advanced Technology United States /by Katie Junga

Alan Liddy, AIA, NCARB, Senior Project Manager at SSOE, was recently published in Product Design and Development Magazine on the topic of cleanrooms. Alan explains that keeping cleanrooms clean can come at a lower cost, depending on the cleanroom’s classification, while offering strategies to cut costs without cutting corners. Clean standards continue to climb, but with a few operational enhancements, you can avoid contamination economically. Read more

https://www.ssoe.com/wp-content/uploads/2016/09/150x150_SSOE_product-design-and-development-magazine-article_how-to-reduce-cleanroom-costs-by-using-less-energy.png 150 150 Katie Junga https://www.ssoe.com/wp-content/uploads/SSOE-1805-Reg-2.svg Katie Junga2016-09-15 11:23:462018-07-11 21:21:14Product Design and Development Magazine Article: “How to Reduce Cleanroom Costs by Using Less Energy”
November 1, 2015/in Pharmaceutical /by hitch

In this article featured in the October, 2015 issue of Pharmaceutical Manufacturing Magazine, SSOE’s Ed Royzman, PE and John Gill, PE, PMP take readers through an overview of Virtual Design & Construction (VDC) and its role in removing barriers between the phases of project delivery. Royzman and Gill take a look at how the benefits of VDC were leveraged on one FDA-compliant pharmaceutical project – providing significant value for process validation by allowing designers, fabricators, and contractors to input detail into the model. This resulted in a more accurate picture of building conditions, with the added benefit of all commissioning and validation efforts recorded for future facility adaptation. Read more

https://www.ssoe.com/wp-content/uploads/2015/11/150x150_SSOE_pharmaceutical-manufacturing-magazine-article_virtual-design-construction-brings-all-parties-together.png 150 150 hitch https://www.ssoe.com/wp-content/uploads/SSOE-1805-Reg-2.svg hitch2015-11-01 09:59:062018-07-12 02:57:40Pharmaceutical Manufacturing Magazine Article: “Virtual Design & Construction Brings All Parties Together”
July 30, 2015/in Healthcare, Pharmaceutical, Semiconductor / Advanced Technology Engineering /by Katie Junga

SSOE Group’s Alan Liddy, AIA, NCARB, PMP, Senior Project Manager, and Deborah Suzan Huff, AIA, NCARB, LEED AP BD+C, Senior Associate and Architect, co-authored this technical how-to article in Laboratory Design Magazine. Lab design is unarguably involved and often perplexing, but Liddy and Huff share their lab-savvy design tips, offering solutions to four critical, yet common challenges. A project team equipped with details can ardently tackle these challenges by engaging intercommunication coupled with proficiency. Read more

https://www.ssoe.com/wp-content/uploads/2015/07/150x150_SSOE_laboratory-design-magazine-article_lab-renovations-four-significant-challenges.png 150 150 Katie Junga https://www.ssoe.com/wp-content/uploads/SSOE-1805-Reg-2.svg Katie Junga2015-07-30 12:12:092018-07-12 03:17:48Laboratory Design Magazine Article: “Lab Renovations: Four Significant Challenges”
January 7, 2015/in Food & Beverage, Pharmaceutical, Manufacturing Program / Project Management, Engineering /by Katie Junga

Correct design basis requires deep understanding of raw material characteristics and facility conditions.

Mark Hoffman, PE, PMP, Department Manager in Food and Consumer Products at SSOE Group, was recently published in Pharmaceutical Manufacturing Magazine. Hoffman has over 30 years of experience in project and engineering management in the pharmaceutical processing, food processing, nutraceutical processing, bio-processing, renewable energy, ammonia refrigeration, and food ingredient industries. In his article, he explains how a consistently dependable environment for raw material storage and conveyance is imperative to practical and profitable production flow in pharmaceutical manufacturing.

Read more

https://www.ssoe.com/wp-content/uploads/2015/01/150x150_SSOE_pharmaceutical-manufacturing-magazine-article_critical-success-factors-in-raw-material-storage-conveyance.png 150 150 Katie Junga https://www.ssoe.com/wp-content/uploads/SSOE-1805-Reg-2.svg Katie Junga2015-01-07 12:27:582018-07-12 13:54:45Pharmaceutical Manufacturing Magazine Article: “Critical Success Factors in Raw Material Storage & Conveyance”
April 9, 2014/in Pharmaceutical Master Planning /by hitch

Architect Suzan Huff is featured in the April 2014 issue of Pharmaceutical Processing Magazine with an article on storage and space planning for laboratory environments. “Inadequate or misplaced storage space in the modern laboratory becomes that obstinate elephant in the room that everyone must work around, yet no one can seem to come up with an adequate solution to remove.” In order to resolve in the planning stage, Huff outlines the steps to achieving the optimal amount of storage space that’s placed in the most efficient matter — using experience, collaboration, communication, and creativity as key elements for success.

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https://www.ssoe.com/wp-content/uploads/2014/04/150x150_SSOE_pharmaceutical-processing-magazine-article_the-elephant-in-the-lab-room.png 150 150 hitch https://www.ssoe.com/wp-content/uploads/SSOE-1805-Reg-2.svg hitch2014-04-09 08:36:302018-07-12 14:40:28Pharmaceutical Processing Magazine Article: “The Elephant in the Lab Room – The Path to Resolving Storage Space Issues”
January 28, 2014/in Uncategorized /by hitch

The National Institute of Standards and Technology (NIST) embarks on an ambitious recycling technology as helium prices go through the roof. Ed Royzman, Principal Engineer at SSOE, tells the story of how a research institution opted to make adaptive changes that not only improves its bottom line but also sets an example for the industry – promising significant long-term returns. His article is featured in the December 2013 article of Laboratory Equipment Magazine.

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https://www.ssoe.com/wp-content/uploads/2014/01/150x150_SSOE_laboratory-equipment-magazine-article_making-helium-worth-the-cost-of-recovery.png 150 150 hitch https://www.ssoe.com/wp-content/uploads/SSOE-1805-Reg-2.svg hitch2014-01-28 16:31:022018-07-12 14:42:30Laboratory Equipment Magazine Article: “Making Helium Worth the Cost of Recovery”
January 20, 2012/in Pharmaceutical /by hitch

SSOE Group’s Alan Liddy, AIA, NCARB, PMP is featured in the January 2012 issue of Pharmaceutical Manufacturing. In this article, Liddy discusses the importance of collaboration between architects and manufacturers when designing a new pharmaceutical manufacturing facility in order to improve process flow.

Read more

https://www.ssoe.com/wp-content/uploads/2012/01/150x150_SSOE_pharmaceutical-manufacturing-magazine_facility-design-finding-the-flow.png 150 150 hitch https://www.ssoe.com/wp-content/uploads/SSOE-1805-Reg-2.svg hitch2012-01-20 08:04:262018-07-12 13:40:09Pharmaceutical Manufacturing Magazine Article: Facility Design: Finding the Flow
October 8, 2010/in Pharmaceutical Master Planning /by hitch

SSOE Group’s Ed Royzman, PE, and Meredith Mayes, PE, LEED AP, discuss how master planning and smart phasing are the first steps to reduced utility costs and energy compliance at federal laboratories that have outlived their electrical and mechanical systems. Read more

https://www.ssoe.com/wp-content/uploads/2010/10/150x150_SSOE_the-military-engineer-magazine-article_energy-planning-for-laboratories.png 150 150 hitch https://www.ssoe.com/wp-content/uploads/SSOE-1805-Reg-2.svg hitch2010-10-08 18:35:402018-07-12 13:08:39The Military Engineer Magazine Article: “Energy Planning for Laboratories”

Tag Archive for: pharmaceutical-feature

May 12, 2014/in Pharmaceutical Master Planning, Engineering United States /by hitch

SSOE heard it loud and clear. “This is our world headquarters and we want to show it.” It’s a predictable requirement for the world headquarters of a global company; however it’s not often that laboratories are the main focus of the space. Kemin, however, understood their laboratories were the best means to demonstrate to customers their passion for innovation. Read more

https://www.ssoe.com/wp-content/uploads/2014/05/150x150_SSOE_fostering-scientific-excellence-and-interaction.png 175 175 hitch https://www.ssoe.com/wp-content/uploads/SSOE-1805-Reg-2.svg hitch2014-05-12 11:24:412018-07-11 17:06:44Fostering Scientific Excellence and Interaction
June 22, 2011/in Uncategorized Automotive, Chemical, Food & Beverage, Energy / Power, Glass, Manufacturing, Consumer Products Site Evaluation /by hitch

Choosing the wrong consultant and especially the wrong property could be detrimental to your project budget and schedule. SSOE provides an overview touching on the important aspects of site selection and the details that will help you make an informed choice on a firm to partner with. In our site selection presentation, we explain our step-by-step process of securing solid ground for your facility, and how our way of working helps save you time, trouble, and money on your project. Read more

https://www.ssoe.com/wp-content/uploads/2011/06/150x150_SSOE_theres-a-lot-at-stake-when-selecting-a-site-for-a-new-facility.png 150 150 hitch https://www.ssoe.com/wp-content/uploads/SSOE-1805-Reg-2.svg hitch2011-06-22 00:16:322018-07-12 13:32:54There’s a lot at stake when selecting a site for a new facility
April 11, 2011/in Uncategorized Automotive, Chemical, Food & Beverage, Glass, Manufacturing, Consumer Products /by hitch

Set Up an Effective Greenhouse Gas Monitoring Plan

In this month’s issue of Chemical Processing, SSOE Group’s Anna Koperczak, Senior Environmental Specialist, discusses the upcoming deadline mandated by the U.S. EPA. In this article Koperczak also breaks down the components of a successful monitoring plan necessary to fulfill this federal regulation. Click the link below to read Anna’s article in Chemical Processing magazine. “Set Up An Effective Greenhouse Gas Monitoring Plan”

Our Senior Environmental Specialist, Anna Koperczak, gives expert advice on how to set up a GHG monitoring plan. Anna has more than 20 years experience preparing environmental permits and helping clients comply with environmental regulations for their facilities and processes. She has utilized her extensive knowledge of reporting and permitting requirements for a variety of clients, including those in the automotive, energy, food, chemical, steel, and refining industries.

View the Q&A below

Federal Greenhouse Gas (GHG) Tailoring Rule

Download the complete chart
What is it? In May 2010, the EPA issued a final ruling to increase the major source thresholds for GHGs from
100/250 TPY to 25,000 TPY, effectively “tailoring” the PSD and Title V permit programs to target only “major” GHG sources and major modifications. GHG’s include CO2, N2O, CH4, HFCs, PFCs, and SF6.
Why does it exist? To phase in permitting requirements and reduce the number of applications submitted at one time.
Who does it affect? All facilities applying for, renewing, or revising an air quality permit; or facilities that increase their GHG emissions by 75,000 TPY.
What’s required? Phase 1:Permits Issued Jan. 2, 2011 – June 30, 2011

  • PSD permit: new construction projects or modifications that increase GHG to more than 75,000 TPY are required to conduct a Best Available Control Technology (BACT) analysis.
  • Title V permits: only when applying for a new, renewing, or revising a permit.

Phase 2: Permits Issued July 1, 2011 – June 30, 2013

  • PSD permit: new construction projects that emit GHG emissions of at least 100,000 TPY, and modifications to existing facilities that increase GHG emissions by at least 75,000 TPY.
  • Title V permit: facilities that emit at least 100,000 TPY
How does SSOE help?
  • Help clients understand the permit requirements and how they apply to them.
  • Complete / coordinate permit applications and help revise processes and/or building plans to meet guidelines.
How does SSOE add value? SSOE applies its broad knowledge of industrial processes and facilities and full range of services to identify emissions issues before permits are submitted for review.

Mandatory GHG Reporting Rule

Download the complete chart
What is it? In October 2009, the EPA issued the “Mandatory Reporting of GHGs Rule” that requires industrial facilities to report their GHG data and other relevant information. The Rule is referred to as 40 CFR 98 (or Part 98 Rule).The gases reported include CO2, N2O,and CH4.
Why does it exist? To gain accurate and timely GHG data that will inform future decisions.
Who does it affect? Facilities that emit 25,000 TPY of GHGs, and any of the following facility types:

  • Adipic acid production
  • Aluminum production
  • Ammonia production
  • Certain electricity generation
  • Certain manure management systems
  • Certain municipal solid waste landfills
  • HCFC-22 production
  • Certain HFC-23 destruction processes
  • Lime manufacturing
  • Nitric acid production
  • Petrochemical production
  • Phosphoric acid production
  • Silicon carbide production
  • Soda ash production
  • Titanium dioxide production
What’s required? Facilities that exceed thresholds are required to submit annual reports to the EPA.
How does SSOE help?
  • Help clients understand and interpret industry-specific requirements.
  • Identify processes and sources that emit GHGs.
  • Help create and implement an effective GHG monitoring plan.
  • Identify areas and strategies to decrease GHG emissions and increase efficiency.
How does SSOE add value?
  • Alleviate the cost and time of internal resources.
  • Experienced specialists know what data needs to be collected and calculations performed, as well as how to organize the reports to meet the EPA’s criteria.
  • Full range of services allow us to help implement components of GHG monitoring plan (i.e. integrate meters and controls systems).

Boiler MACT Rule –Major Sources

Download the complete chart
What is it? In February 2011, the EPA issued new regulations regarding the emissions of hazardous air pollutants (HAPs) from industrial, commercial, and institutional boilers.
Why does it exist? To regulate the emissions of HAPs, such as HCl, particulate matter, CO, mercury, and dioxins/furans from major sources of HAPs.
Who does it affect? Facilities with boilers that emit at least 10 TPY of any single HAP and/or at least emit 25 TPY of all HAPs. The rule covers new, reconstructed, and existing boilers.
What’s required?
  • All units with heat inputs less than 10 MMBTU/H are required to have biennial tune-ups.
  • Natural gas fired units with heat input equal to or greater than 10 MMBTU/H are required to have annual tune-ups.
  • All facilities are required to have a one-time energy assessment.
  • All facilities are required to be in compliance within three years of publication of the rules (February 2014).
  • Emissions limits for coal, biogas, and other fuel burning equipment.
How does SSOE help?
  • Help clients understand and interpret specific requirements.
  • Perform required energy assessments / boiler studies.
  • Identify areas and strategies to increase efficiency.
  • Help create a plan to update equipment / processes, and provide engineering and design support.
How does SSOE add value? Experience with various industrial boilers and comprehensive services, qualifies SSOE to identify cause and effect of emissions throughout both facilities and processes and provide integrated solutions.

Question and Answer with Anna Koperczak

Q: We need to develop a reliable monitoring plan to measure the level of greenhouse gas emissions in our facility. How do we get started?

A: To begin, you’ll need to identify the sources of GHG emissions in your facility. The obvious places to consider are any combustion sources, boilers and heaters for example, or the actual production of GHGs. Also look at any chemical reactions that emit GHGs.

Q: Once I know all the sources of emissions, how do I measure them? Are meters the best way?

A: Not necessarily. There are various ways to measure GHGs and you’ll want to determine the most efficient and accurate way for your circumstances. Meters are a common solution. Make sure you use the appropriate meter for the equipment. Consider too that you may already have some metering in place that can be used to measure GHGs. You can use a PLC to gather the information from the meters. Make sure to include the calibration of equipment in your step by step monitoring plan.

Measuring the amount of fuel a piece of equipment uses is another way to calculate the amount of GHGs it emits. Also, the throughput of a piece of equipment can also help you calculate the GHG level.

Another viable option for gathering information is to examine past utility bills and use the reports to determine emission levels over a period of time.

Q: How often do I need to gather information to satisfy the reporting and permitting regulations?

A: You will want to collect your data at a minimum monthly. That way you can see trends in emissions if there are issues.

Q: How long does it typically take to develop and implement a monitoring plan?

A: That depends somewhat on the size of the facility(s). I estimate three to four months for identifying the sources, establishing the best monitoring approach, calibrating equipment, and collecting data.

Q: What are my options for reducing GHG emission levels?

A: You have many options for reducing levels. Among them are converting from coal-fired to natural gas boilers, configuring your process to use fewer, larger boilers (or more small ones), updating older equipment, upgrading processes, recovering waste heat, and installing various types of equipment that reduce emission levels.

We help clients compare these solutions, taking into account the cost of equipment, labor, and maintenance, as well as the results they generate.

Q: When does it make sense to use an outside resource to handle these activities?

A: I think you first have to consider if you have the internal resources to keep abreast of the changing regulations as opposed to an outside resource whose job it is to do so. It is valuable to have the person filing reports know how the EPA wants the information structured and how to compile it efficiently. That comes with experience.

Since understanding current regulations, reporting, monitoring, and permitting require special skills, many companies prefer to use an outside expert rather than increase headcount. Another approach is to use an outside resource to train your staff to do some of the activities—calibrating the monitors and collecting data for example.

Q: What can we expect as next steps from the EPA in regards to reporting and controlling GHG levels?

A: There is little doubt that the EPA intends to eventually mandate that companies reduce their emissions to meet certain levels, regardless of whether they are seeking permits. As part of this, the emission levels of companies will become public knowledge.

Q: How would you advise companies to prepare for public disclosure of their GHG levels?

A: I’m advising our clients to consider how public knowledge of their emissions levels will impact all aspects of their business, the public’s perception of their environmental policies, their relationships with partners and vendors, and perhaps sales. Companies should start now to reduce their levels and see this as an opportunity to gain recognition as an environmental leader.

https://www.ssoe.com/wp-content/uploads/2011/04/150x150_SSOE_feeling-squeezed-by-greenhouse-gas-regulations.png 150 150 hitch https://www.ssoe.com/wp-content/uploads/SSOE-1805-Reg-2.svg hitch2011-04-11 00:18:292018-07-12 14:07:29Feeling squeezed by greenhouse gas regulations?

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